Chapter 3 - Chassis & Body

Section 1 - Mass Calculations

Glider Mass

The glider (a vehicle without a drive-train) mass will either be determined by weighing the glider or by looking the weight up in a table.  If the glider is weighed, then the mass can be found by dividing the weight by the acceleration of gravity and converting the results to metric. 

            Glider weight in pounds/2.205 = vehicle mass in kg

If a metric scale is used then the kilogram reading is already the mass for the glider.  The glider mass will be added to the mass of the other components to determine total vehicle mass in order to calculate the acceleration rates and tire drag.

- Sample Glider Masses -

            Glider                                      Weight                         Mass   

            1964 VW Beetle                      1,100 pounds               499 kg

            1994 Ford Ranger                   2,500 pounds               1133 kg

 

Component Masses

The mass of the batteries, motor, controller, cables, transmission and other added components will be determined as described above.  Add components and glider masses to determine total vehicle mass. 

Note: Masses of selected batteries, motors, and controllers are listed in their appropriate chapters.

Vehicle Mass

The vehicle mass is either determined by adding all of the components' and glider's masses, or by dividing the finished vehicle weight by the acceleration of gravity.  On the following page is a list of selected vehicle weights and masses which can be used for comparisons.

            Vehicle                                    Weight                         Mass   

            GM Impact                              2,200 lb.                      998 kg

            G-Van, EPRI                           7,672 lb.                      3,481 kg

            Festiva - Solar Car                  2,250 lb.                      1,020 kg

            Force - Solectria                     2,142 lb.                      972 kg


Vehicle Clearance

If a chassis is modified with the additional weight of batteries, it may effect the ground clearance.  This figure illustrates the SAE recommended practice for vehicle curb, approach, departure and ramp clearances.

            A = Approach angle  = 16° min.

            B = Ramp breakover  = 10° min.

            C = Departure angle = 10° min.

            D = Curb height     = 203 mm (8 in)

                       

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